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HDPE Butt Fusion Stub End for Water

HDPE stub end manufactured from PE100 for flanged connections with backing ring.

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Product Overview

HDPE stub end manufactured from PE100 for flanged connections with backing ring. Welded to the PE100 line and paired with a metal backing ring, this HDPE butt fusion stub end creates a demountable flange joint for valves, meters and metal pipelines. The HDPE butt fusion stub end covers OD 50 - 630 mm in PN10 - PN16 ratings per ISO 4427.

Quick Information

  • Type: Stub End
  • Material: HDPE PE100
  • Size: OD 50 - 630 mm
  • Pressure: PN16 / PN12.5 / PN10
  • Standard: ISO 4427 / EN 12201
  • Stock: In stock

Specification Table

SPECIFICATION
dn
L H D1 D SDR17 SDR13.6 SDR11
FL50 88 76 56 80 √
FL63 90 77 75 102 √ √
FL75 98 84 89 120 √ √
FL90 110 93 104 135 √ √
FL110 120 102 124 155 √ √
FL125 127 107 132 158 √ √
FL140 127 105 154 188 √ √
FL160 135 109 174 212 √ √
FL180 135 105 188 212 √ √
FL200 155 122 235 268 √ √
FL225 145 115 232 268 √ √
FL250 160 128 285 320 √ √
FL280 160 125 290 320 √ √
FL315 175 140 335 370 √ √
FL355 175 140 373 430 √ √
FL400 180 145 427 482 √ √
FL450 208 165 475 585 √ √
FL500 215 168 530 585 √ √
FL560 220 174 582 625 √ √
FL630 230 178 642 685 √ √
FL710 235 178 737 800 √ √
FL800 240 183 840 905 √ √
FL900 245 187 930 1005 √ √
FL1000 250 192 1030 1110 √ √
FL1200 300 230 1230 1300 √ √

Key Features

  • Demountable Flange Joint: Paired with a backing ring, the HDPE butt fusion stub end creates a bolted connection that can be opened for maintenance.
  • Machined Sealing Face: The flange face of every HDPE butt fusion stub end is machined flat for uniform gasket compression and leak-free sealing.
  • PE100 High-Strength Material: Each HDPE butt fusion stub end is produced from virgin PE100 compound rated for a 50-year design life.
  • Full-Strength Fusion Joint: The HDPE butt fusion stub end welds to PE100 pipe with standard butt fusion machines, forming a monolithic flange adapter.
  • Rated PN10 - PN16: The HDPE butt fusion stub end matches common PE100 pipe classes from OD 50 to 630 mm.
  • Corrosion-Free Service: Unlike steel flange adapters, the HDPE butt fusion stub end never rusts, keeping the sealing face true for decades.

Production

Raw Material

The HDPE butt fusion stub end is molded from certified PE100 black compound with uniform carbon black dispersion, meeting ISO 4427 and EN 12201 requirements.

Molding Process

Injection molding forms the HDPE butt fusion stub end body, then CNC machining finishes the flange face and outer diameter to precise gasket-seat dimensions.

Quality Control

Every HDPE butt fusion stub end batch is gauged for face flatness, hub diameter and wall thickness, then sampled for hydrostatic strength per ISO 1167.

Applications

  • Valve and meter connections use the HDPE butt fusion stub end for bolted, serviceable joints in chambers.
  • HDPE-to-metal transitions rely on the HDPE butt fusion stub end with a steel backing ring and gasket.
  • Pump station pipework installs the HDPE butt fusion stub end at equipment nozzles for easy disassembly.
  • Treatment plants choose the HDPE butt fusion stub end where lines must be opened for cleaning or inspection.
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