Manual Rotated Butt Fusion 2 Rings

Manual rotated butt fusion welding machine 2 rings for 63-160 mm PE and PP pipe, light frame, 1.6 kW heating plate, low cost site welding.

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Category: Welding Machine

Welding Machine

Product Overview

The Manual Rotated Butt Fusion 2 Rings is a hand-operated welding machine for joining HDPE and PE pipes in the 63mm to 160mm diameter range. This Manual Rotated Butt Fusion 2 Rings machine features a two-ring clamping system with a gear shaft drive, providing the controlled fusion pressure needed for reliable butt-welded joints in small-diameter pipeline installations.

The BFY160 model Manual Rotated Butt Fusion 2 Rings achieves butt fusion alignment accuracy of ≤0.3mm and temperature accuracy of ±3°C. With a 1.6KW hot plate reaching 270°C and a 0.68KW planning tool, the machine handles the complete butt fusion cycle from pipe preparation through final welding at a gross weight of 42.5kg.

Quick Information

Model: BFY160
Welding Range: 63-160mm
Alignment Accuracy: ≤0.3mm
Temperature Accuracy: ±3°C
Max Temperature: 270°C
Hot Plate Power: 1.6KW / 220V
Planning Tool Power: 0.68KW / 220V
Gross Weight: 42.5KG

Specification Table

Model	BFY160
Welding Range	63-160mm
Alignment Accuracy	≤0.3mm
Temperature Accuracy	±3°C
Max Temperature	270°C
Hot Plate Power	1.6KW / 220V
Planning Tool Power	0.68KW / 220V
Gross Weight	42.5KG

Key Features

Two-Ring Clamping System – The Manual Rotated Butt Fusion 2 Rings uses dual clamping rings that securely grip both pipe ends, maintaining precise alignment throughout the heating and joining phases of the butt fusion cycle.
Precise Alignment – Achieves butt fusion alignment accuracy of ≤0.3mm, ensuring the pipe ends meet perfectly without offset that could create weak points in the weld bead.
Gear Shaft Drive – Manual rotation through a gear shaft mechanism delivers smooth, controlled fusion pressure, giving operators tactile feedback during the critical joining phase.
Compact and Lightweight – At 42.5kg gross weight, the Manual Rotated Butt Fusion 2 Rings is the lightest machine in its class, easily transported by one person to remote installation sites.
Complete Fusion Cycle – Integrated 1.6KW hot plate and 0.68KW planning tool allow the machine to handle the full butt fusion process from end preparation through final weld without separate tools.
Wide Temperature Range – Hot plate reaches up to 270°C with ±3°C accuracy, suitable for welding PE80, PE100, and PP pipe materials with different fusion temperature requirements.

Production

Raw Material

The Manual Rotated Butt Fusion 2 Rings frame is manufactured from extruded 6063-T5 aluminum alloy profiles for light weight and structural rigidity. The clamping rings are machined from cast aluminum with 45# steel gear components. The hot plate uses forged aluminum with PTFE coating for non-stick fusion surface performance.

Molding Process

Aluminum frame profiles are precision-cut and CNC-machined at clamping surfaces to ensure ring concentricity. The gear shaft assembly is individually fitted and tested for smooth rotation without backlash. The hot plate surface is ground flat to 0.05mm tolerance and coated with PTFE non-stick material.

Quality Control

Every Manual Rotated Butt Fusion 2 Rings undergoes alignment testing with standard PE pipe samples, verifying ≤0.3mm concentricity between clamping rings. Hot plate temperature is measured at 5 points across the surface at 200°C and 260°C set points. The planning tool is tested for cutting flatness. Final inspection includes a complete butt fusion weld test on PE100 SDR11 pipe samples.

Applications

Residential Water Supply – Installing HDPE water service lines in residential developments using the Manual Rotated Butt Fusion 2 Rings for reliable small-diameter pipe connections.
Farm and Rural Water Systems – Joining PE water supply pipelines in agricultural and rural areas where portable, manually-operated welding equipment is needed.
Drainage and Sewer Lines – Welding small-diameter HDPE drainage and sewer connections in building plumbing and site drainage systems.
Electrical Conduit Installation – Joining PE cable protection conduits for underground electrical and communication line installations.
Repair and Maintenance – The portable Manual Rotated Butt Fusion 2 Rings is ideal for emergency pipe repair work and small maintenance welding jobs at existing pipeline facilities.