Butt Fusion Welding Machine Clamp Set

Clamp set for butt fusion welding machines: four-ring clamping frame, clamp inserts and heating plate, fitting 63-160 mm PE and PP pipe at site.

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Category: Welding Machine

Welding Machine

Product Overview

The Butt Fusion Welding Machine Clamp Set provides a complete range of accessory components designed for manual and hydraulic butt fusion welding machines. This Butt Fusion Welding Machine Clamp Set includes flange welding liners, layer liners, a hot plate popup device, a planning tool flip mechanism, pipe rollers, and a pipe cutter—everything needed for field preparation and welding of HDPE and PE pipes.

Contractors and welding operators rely on the Butt Fusion Welding Machine Clamp Set to maintain welding quality and efficiency. Each component is manufactured to match standard butt fusion machine specifications, ensuring compatibility with 63mm to 630mm pipe diameter ranges and various machine brands.

Quick Information

Components: Flange Liners, Layer Liners, Popup Device
Additional Tools: Planning Tool Flip, Pipe Roller, Pipe Cutter
Compatibility: 63-630mm Pipe Diameter
Material: Aluminum Alloy + Carbon Steel
Surface Treatment: Anodized / Galvanized
Application: Butt Fusion Machine Accessory
Package: Tool Case
Weight: 15KG (Full Set)

Specification Table

Components	Flange Liners, Layer Liners, Popup Device
Additional Tools	Planning Tool Flip, Pipe Roller, Pipe Cutter
Compatibility	63-630mm Pipe Diameter
Material	Aluminum Alloy + Carbon Steel
Surface Treatment	Anodized / Galvanized
Application	Butt Fusion Machine Accessory
Package	Tool Case
Weight	15KG (Full Set)

Key Features

Complete Accessory Range – The Butt Fusion Welding Machine Clamp Set covers all essential accessories: flange welding liners, layer liners, popup device, planning tool flip, pipe roller, and pipe cutter in one package.
Universal Compatibility – Components are designed to fit standard butt fusion machines across 63-630mm pipe diameter ranges, supporting both manual and hydraulic models.
Flange Welding Liners – Precision-machined aluminum liners enable butt fusion welding of flange connections, expanding machine versatility for pipeline-to-valve and pipeline-to-fitting transitions.
Hot Plate Popup Device – Spring-loaded mechanism ensures rapid and consistent hot plate removal, critical for achieving proper fusion welds without premature cooling.
Pipe Roller Support – Rollers keep long pipe lengths aligned and level during the butt fusion process, reducing operator effort and improving weld alignment accuracy.
Durable Construction – All components in the Butt Fusion Welding Machine Clamp Set use anodized aluminum and galvanized steel for corrosion resistance in outdoor and underground working environments.

Production

Raw Material

The Butt Fusion Welding Machine Clamp Set components are manufactured from 6061-T6 aluminum alloy for structural parts, providing strength-to-weight ratio suitable for field use. Spring steel is used for the popup device mechanism. The pipe cutter blade is high-speed tool steel with Rockwell hardness HRC 55-60.

Molding Process

Aluminum components are CNC-machined from extruded billet to achieve precise dimensional tolerances matching standard machine clamping surfaces. Surface treatment includes sulfuric acid anodizing to 15μm thickness for wear and corrosion protection. Steel components undergo zinc plating treatment.

Quality Control

Each Butt Fusion Welding Machine Clamp Set is inspected for component completeness against the packing list. Flange liner dimensions are verified with calipers against specified pipe diameter ranges. The popup device spring force is tested to ensure 5-8kg consistent release force. The pipe cutter is tested on PE pipe samples for clean cutting action.

Applications

Pipeline Maintenance – The Butt Fusion Welding Machine Clamp Set provides replacement and spare components for maintaining butt fusion equipment during long pipeline installation projects.
Flange Connections – Flange welding liners enable butt fusion machines to weld flange adapters, connecting HDPE pipelines to metal valves, pumps, and fittings.
Field Repair Operations – Spare components ensure uninterrupted welding operations at remote job sites where equipment downtime is costly.
Multi-Diameter Projects – Layer liners and clamp adapters allow a single butt fusion machine to handle multiple pipe sizes on the same project.
Equipment Rental – Complete accessory sets support rental fleet operators who need to outfit machines for various customer requirements.